50 Star US Inc.
The Uster contamination sorter is essential for success in industries where quality is crucial and contamination is just unacceptable. Uster Technologies is the sole provider of a safe and secure fabric inspection solution for nonwoven manufacturers. Customers recognize that while Uster equipment is trusted, the actual difference is made by experienced knowledge and the "Think Quality" philosophy.
In the nonwovens industry, real-world examples and proven success stories are always valuable since everyone wants to discover the keys to success. How do certain businesses sustain a very lucrative operation while maintaining great product quality standards? Of course, the businesses and the Uster specialists who share their confidences keep this information confidential and zealously guard it.
However, Uster will give businesses the key they need to discover these secrets on their own. In essence, it's the ideal fusion of cutting-edge technology with expert application experience. Any particle that even slightly deviates in color from the main fiber will be detected and ejected by the Uster contamination sorter's potent imaging spectroscopes. The ability to consistently detect contamination in cotton or synthetic fibers down to a size of one square millimeter means that nothing can evade detection. Another key to success is shown here: the Uster Jossi Vision Shield N is strategically placed right after the fine opening, where pollution can't hide from spectroscopes.
Today, many nonwoven manufacturers see the expanding commercial potential of recycled fibers. Although the profit margins appear to be satisfactory, it is difficult to achieve the desired level of quality. It has been established that recycled fibers are still subject to many and unpredictable quality changes nowadays. The only method to guarantee an acceptable end result is to use a high-performance contamination sorter in the manufacturing line, according to Mario Siegenthaler, result Manager Fiber Cleaning at Uster Technologies.
Any light pastel, grey, or brownish base material can have faults found by Uster Jossi Vision Shield N. "We use our know-how and expertise to further develop technologies in the 'invisible' range of IR and UV light for our imaging spectroscopes," claims Siegenthaler.
Superior quality control is handled in a two-way manner by Uster Solutions. Uster EVS Fabriq Vision N is used at the conclusion of the production process to automatically identify any significant process errors and any residual contamination. Uster promises nonwovens makers dependable high levels of defect detection even at full line speeds. Fabrics are rated and inspected automatically. Total control keeps any production flaws from making it into the finished product.
The Uster methods reliably identify the most prevalent flaws, such as unopened fibers, neps, black spots, holes, and other problems. They stop the loss of raw materials, the manufacture of subpar goods, or, worst of all, consumer complaints.
"Uster EVS Fabriq Vision N considerably lowers the risk of customer claims and guarantees accurate fault detection through automated inspection during the production process. Web yield can be improved because the technology can detect any obvious flaws, according to Michelle Salg, Product Manager for Fabric Inspection at Uster Technologies.
The makers of nonwovens machinery are also showing interest in Uster's automated quality monitoring solutions. The Uster Jossi Vision Shield N has a relevant impact on important business goals and influences key performance indicators positively, according to completed projects, which we are glad to state, claims Siegenthaler. Since we have a reputation for paying attention to detail, nonwovens companies are keen to share their concerns.
Companies that manufacture nonwovens frequently stop by the Uster exposition booths to leave samples for testing or mail them in later. "This is a show of trust in our eyes. Naturally, we like to assist and use our knowledge to provide advice," adds Siegenthaler.
The producers also value the experts' in-depth guidance on how to best integrate Uster's systems into their production and processing environment in order to maximize the business value of their investment. Uster is a trusted partner for the nonwovens sector because of this ideal mix between open communication within the mill and complete confidentiality outside.
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